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VPSA Oxygen Generator

The VPSA (Vacuum Pressure Swing Adsorption) Oxygen Generator represents an advanced, energy-efficient oxygen production technology. It combines a blower for adsorption and a vacuum pump for deep regeneration, enabling ultra-low power consumption. Designed for large-scale, continuous industrial oxygen supply, it is the most cost-effective solution for applications like steelmaking, chemical processing, and large-scale wastewater treatment.

    Parameter Specification
    Technology Vacuum Pressure Swing Adsorption (VPSA)
    Adsorbent Specialized Zeolite Molecular Sieve (e.g., VSP, LiX)
    Product Gas Oxygen (O₂)
    Purity 90% - 95%
    Capacity 50 - 2000 Nm³/h (up to 10,000 Nm³/h)
    Adsorption Pressure 30 - 100 kPa
    Desorption Pressure Vacuum state (e.g., below -70 kPa)
    Power Consumption 0.32 - 0.5 kWh/Nm³ O₂
    System Blower, Adsorbers, Vacuum Pump, PLC Control
    Core Advantage Ultra-low energy consumption, large-scale production

    Estimated VPSA Oxygen Generator Price

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    Flow rate (Nm³/h)

    Purity (%)

    Pressure (MPa)

    Altitude (m)

    Ambient temperature (°C)

    Voltage and frequency (V/Hz)

    Application field

    Existing compressed air system

    Pressure (MPa)

    Flow rate (Nm³/h)

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    Product & Technical Features

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      Power Source

      • Primary motive equipment includes a blower (to supply pressurized air) and a vacuum pump (to provide desorption vacuum).
      • Operating Pressure: Adsorption pressure is slightly above atmospheric pressure (typically 30–100 kPa); desorption utilizes vacuum.
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      Energy Consumption Characteristics

      • Due to low operating pressure and the use of vacuum desorption, energy consumption is significantly lower compared to PSA oxygen generators.
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      Economies of Scale

      • Particularly suitable for medium to large-scale oxygen generation plants. Capacities range from 50–2,000 Nm³/h, with maximum installations reaching up to 10,000 Nm³/h.
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      Process Configurations

      • Based on the number of adsorption vessels, systems may be classified into two-bed, three-bed, five-bed, and other configurations to optimize gas flow impact, pressure fluctuations, and continuous oxygen supply stability.

    Core Advantages

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      Low Energy Consumption and Operating Cost

      This represents its most prominent advantage.

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      Suitability for Large-Scale Production

      Economic viability significantly surpasses that of PSA oxygen generators at larger output capacities.

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      High Oxygen Recovery Rate

      More thorough vacuum desorption enhances adsorbent utilization efficiency and oxygen recovery yield.

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      VPSA oxygen generation power consumption

      VPSA oxygen generation power consumption can be as low as 0.32–0.5 kWh/Nm³ O₂

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      PSA oxygen generation

      Whereas PSA oxygen generation typically consumes approximately 0.65–0.8 kWh/Nm³ O₂.

    Product Specifications

    Product scale Oxygen purity Oxygen pressure Equipment composition
    100-10000Nm³/h 25-94% 20 Kpa (can be pressurized) Fan, vacuum pump, A&B adsorption tower

    Working Principle

    • Core Principle: Based on Vacuum Pressure Swing Adsorption (VPSA) technology, an enhanced variant of PSA.
    • Adsorbent: Utilizes zeolite molecular sieves (e.g., VSP, VS2, VS6, LiX types).
    • Process Description: Similar to PSA, but employs a vacuum pump during the regeneration phase to enable desorption under sub-atmospheric pressure conditions (e.g., adsorption pressure 30–100 kPa, desorption pressure down to below -70 kPa). This lower desorption pressure facilitates more thorough regeneration of the molecular sieve.
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    Primary Application Scenarios

    Applicable to all fields requiring large-scale, low-cost oxygen supply, particularly as a replacement for PSA oxygen generators or purchased oxygen in large-scale projects sensitive to operational energy costs.

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      Large-scale ferrous metallurgy

      (blast furnace oxygen enrichment).
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      Large-scale chemical complexes

      (feedstock gas generation, oxidation processes).
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      Large-capacity wastewater treatment plants.

      Large-capacity wastewater treatment plants.
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      Glass Manufacturing

      Glass manufacturing
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      Pulp and paper industries

      Pulp and paper industries
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      Others

      Other sectors with substantial oxygen demand.

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