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Liquid Nitrogen Plants

• Fully modular design — nitrogen generation and liquefaction units are compactly integrated, minimizing footprint
• PSA nitrogen generation — no cryogenic air separation required; fast startup, on-stream nitrogen ≤30 min
• Adjustable nitrogen purity from 99% to 99.999%, adaptable to a wide range of industrial applications
• Liquefaction unit uses high-efficiency Joule-Thomson expansion refrigeration cycle with high liquefaction rate and low specific energy consumption
• Liquid nitrogen stored in vacuum multi-layer insulated tanks with daily evaporation rate ≤0.3%, ensuring long storage life
• Fully automated PLC control with remote monitoring and fault alarm; unattended operation supported
• Customizable liquid nitrogen outlet pressure (0.05–0.8 MPa), compatible with vaporizer filling or direct use
• Key components use premium cryogenic-grade materials; design service life ≥15 years

Estimated Liquid Nitrogen Plants Price

  • Nitrogen concentration (%) (optional)
    • <90

    • 95

    • 99

    • 99.5

    • 99.99

    • 99.995

    • 99.999

    • 99.9995

  • Productivity (m³ / h)
    • 10

    • 20

    • 30

    • 40

    • 50

    • 60

    • 80

    • 100

    • 150

    • 200

    • 300

    • 500

    • 1000

    • 3000

  • Nitrogen pressure (bar)
    • 0-10

    • 10-40

    • 150

    • 200

The approximate cost will be: 0

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Flow rate (Nm³/h)

Purity (%)

Pressure (MPa)

Altitude (m)

Ambient temperature (°C)

Voltage and frequency (V/Hz)

Application field

Existing compressed air system

Pressure (MPa)

Flow rate (Nm³/h)

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Product & Technical Features

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    Low Evaporation Storage

    • Liquid nitrogen stored in vacuum multi-layer insulated tanks with daily evaporation rate ≤0.3%, ensuring long storage life
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    Intelligent Auto Control

    • Fully automated PLC control with remote monitoring and fault alarm; unattended operation supported
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    Adjustable Outlet Pressure

    • Customizable liquid nitrogen outlet pressure (0.05–0.8 MPa), compatible with vaporizer filling or direct use
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    Durable Premium Build

    • Key components use premium cryogenic-grade materials; design service life ≥15 years

Core Advantages

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    Low Capital Cost

    No large cold box required; PSA + liquefaction investment is only 30–50% of cryogenic ASU

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    Short Delivery Cycle

    Factory-modular production; standard models delivered in as few as 6–8 weeks.

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    Easy O&M

    PSA molecular sieve periodic regeneration; no cryogenic refrigerant management; minimal maintenance.

    Flexible scale: Liquid production from grams to several tons per day; ideal for small and medium self-supply stations

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    Safe and Reliable

    Nitrogen is inert; closed-loop cryogenic liquefaction system with no explosion hazard.

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    Green & Energy-efficient

    PSA consumes only electricity; no chemicals, zero emissions, compliant with green factory standards.

Product Specifications

Cryogenic Liquefaction Unit (Standard Configuration)

Parameter

Value

Remark

Liquefaction Feed Gas

High-purity N₂ (≥99.5%)

Directly from PSA unit

Refrigeration Method

Joule-Thomson expansion cycle

No external refrigerant

LN₂ Tank Volume

5–100 m³ (customizable)

Vacuum multi-layer insulation

LN₂ Tank Working Pressure

≤0.8 MPa

 

Daily Evaporation Rate

≤0.3%

Per GB/T 18443

LN₂ Outlet Temperature

≤-193 ℃

 

Cold Start-up Time

≤4 h (first cold-down)

 

Liquefaction Efficiency

≥80% (liquefied / feed)

 

Overall Power Consumption

≤0.35 kWh/L (liquid N₂)

Includes N₂ gen. + liquefaction

Working Principle

  • Air Pre-treatment: Compressed air is filtered and dried to remove moisture and oil, ensuring clean gas enters the adsorption towers.
  • PSA Nitrogen Generation: Carbon Molecular Sieve (CMS) selectively adsorbs O₂ under high pressure and desorbs under low pressure. Dual-tower alternation provides continuous high-purity nitrogen output.
  • Nitrogen Buffer & Purification: Nitrogen passes through a buffer tank for pressure stabilization; an optional catalytic deoxygenator further reduces residual O₂ to ≤1 ppm.
  • Cryogenic Liquefaction: Nitrogen passes through a Joule-Thomson expansion valve, dropping rapidly to the liquefaction point (-196 °C). Unliquefied cold nitrogen returns through the heat exchanger to pre-cool incoming gas, forming a closed cold-energy recovery cycle to enhance efficiency.
  • LN₂ Storage & Vaporization: Liquid nitrogen is collected and stored in vacuum insulated tanks. On demand, it is vaporized via an ambient or heated vaporizer for gaseous supply, or dispensed directly in liquid form.
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Key Application Scenarios

PSA Nitrogen Generators are widely used in industries requiring inert gas for blanketing, purging, padding, or chemical processes:

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    Food Freezing & Preservation

    LN₂ cryogenic freezing locks in nutritional value and color; LN₂ inerting of packaging extends shelf life.
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    Electronics & Semiconductor

    Provides ultra-high purity nitrogen blanket; LN₂ cold traps support MBE and cryopump systems.
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    Medical & Biobank Storage

    LN₂ cryogenic containers preserve cells, tissues, semen, and blood samples at -196 °C for long-term storage.
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    Metal Heat Treatment & Cryogenic Processing

    LN₂ deep-freeze treatment (-130 °C to -196 °C) on steel and aluminum improves hardness and dimensional stability.
  • hy1-application5

    Chemical & Polymer Research

    LN₂ provides low-temperature cooling baths for exothermic polymerization reactors, preventing thermal runaway.
  • hy1-application6

    Laser Cutting & Metalworking

    High-purity nitrogen vaporized from LN₂ serves as cutting assist gas, preventing edge oxidation for clean, burr-free cuts.
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    Energy Storage & Gas Cylinder Filling

    LN₂ serves as a cold energy carrier for thermal storage; vaporization fills high-pressure nitrogen cylinders for off-site or mobile nitrogen supply.

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